For those who are hand crafting their own calls, the best way to stand out from the crowd is to utilize our American-made Stabilized Wood Duck Call blanks. Specialty Duck Call - Single Reed Open Water. Here's the insert: Get it mounted in the lathe: Rough Shape: Change to a chuck and continue the shaping: Got the shape down: Install the chuck and drill bit to drill the insert. About how long does the process take? The call consists of 4 pieces. http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/. Duck Call Bands, Mandrels, Pins, and More *NOTE*: Field Staff Discount coupon codes will not be accepted on any call parts. $4.99 shipping. $4.99 shipping. 5.0 out of 5 stars 2. $15.87. This makes a great all around jig for veteran call makers who want to crank out great sounding calls without spending the time and for new call makers who don’t have the tuning experience. This collection will feature reed kits, polycarb and custom CNC acyrlic inserts, duck call kits, acrylic "ready to shape" barrel blanks in all of the pearls, solid colors, and our exclusive line of exotic swirls, plus bags, boxes, bands, and so so much more! Toneboard radius: Top Secret! Browse our store to find your duck, goose and crow call … These calls have five main parts: a barrel, insert, tone board, reed, and wedge. Tags: acrylic, center finder, center punch, collet chuck, cork, drill stop collar, duck call, duck call jig, insert, lanyard, parting tool, polish, reed, sanding pads, wet sand. More Buying Choices $55.07 (5 new offers) Haydel's Game calls Inc. DR-85 Mallard Duck Call for Hunting, Double Reed, Adjustable. Duck Call Tone Board Dimensions. The barrel forms the structure of the call and holds the other pieces. Notch Depth: .40″. Our duck calls are handmade in the USA. Chris, please give us a call during the week and we can help you out with this. $3.87 shipping. Once the glue is dry on your barrel, you can place the barrel back onto the lathe using your mandrel, this time reversed, with the band end facing out. If you make a similar jig, just make sure it screws into the insert less than 1.5" so you don't hit it with your saw. Gaston makes Arkansas-style calls, the standard design for modern duck calls. JScott Sophmore. $6.75. 9 sold. One Piece Arkansas Style Duck Call Insert (black) 2 Piece Poly Arkansas Style Duck Call Insert Big Bell Clear Duck Call Insert Our Price: $5.00 . Our DUCK CALL PARTS Collection will give you a quick look at all of the various parts that are used to make Duck Calls. Duck Call Jigs . FREE Shipping. Bottom edge measures 2.25′ … $4.99 shipping. You can now trim off any excess to be smooth with the width of the band. Essentially we created a custom jig, then released it as our public jig! Thank you for visiting. While we have very few issues with out jig, 99% of the issues are with the call locking up. The tone board is the part of the insert that holds the reed, which is anchored in place by a wedge. Drilling a cast acrylic duck call insert, using a ONEWAY 4 jaw chuck, 1/4 drill bit and ATF for coolent These issues usually pertain to having too small of an exhaust port or minor sanding. Duck Call Inserts 3 Pack Kwack Wacker E Caller Single Reed Open Water Loud $ 17.75. Louisiana Style Duck Call Jig. Ready for sanding, polishing and installing reed and cork. Duck Call Inserts. Either of these styles can be made out of wood, acrylic and even materials such as Corian and Micarta are used. .623-.624" diameter tenons are best suited for our fixturing. How to make a custom duck call jig. Duck Call Tone Board Diagram . & .035 wall thickness. The barrel is the hollow body of the call into which the caller blows. Duck call Inserts Kwack Wacker Smokin Hen Timber Call. Single reeds are more versatile with what you can do with them but suggested for the seasoned caller. We went through three prototype jigs to get the sound we were looking for before finally hitting the nail on the head. Duck Call Jigs Specs . Just send us a request and if we can make it happen we certainly will!! 75. A rough estimate on price? Echo Diamondwood Timber Double Reed Poly Insert Duck Call. We designed this jig from scratch. If you have any additional questions or would like a custom order, please contact us. $6.75 $ 6. 9:27 am, Hi All,I purchased one of your jigs and have made some acrylic tone boards for my calls,I like the sound,but ,I am having problems with the call sticking.I have looked at your directions and made sure I have the exhaust port taper correct and filed or sanded at the recommended spots on the tone board.Do you have any suggestions?Also do you have a top piece for the jig to make the cork notch thinner? Specialty Duck Call - Single Reed Open Water. If you have tried at making your own custom call jig out of wood or plastic or whatever and it didn’t work out as planned and you are ready to get a custom jig made, we offer various ways to go about this. Small Bell Clear Duck Call Insert Our Price: $8.00 . Most say the sound is very “ducky”. Posted: April 26, 2017. Click here to cancel reply. Tone Board Jig For Sale Duck Call Jig Plans Duck Call Making Supplies Pintail Waterfowl Jig. Our Price: $2.75 . Kwack Wacker Smokin Hen Double Reed Duck Call Insert Bourbon. 22. Duck Call Insert Jig Dimensions . 4 watching. Here is how the insert screws onto the jig. The sharp cut at the end of the toneboard can also be rounded over a bit. We have a ton of Duck Call Kits, Goose Call Kits, Polycarb Insert Packs, Bags of Bands, and many other assortments. Our public duck call jig (toneboard jig) has a real ducky sound. The Poly Timber Duck Call Inserts come in single and double reeds. We are so proud of our public jig, that ALL of our calls that we offer are made right from our public jigs! Pintail Waterfowl Jig. February 28, 2013 @ Duck call Inserts Kwack Wacker Cash Money Single Reed. This is usually done from the end of the toneboard in the undrilled area (Fig B) and roughly 1/4″  under the reed. 5.0 out of 5 stars 3. Share your knowledge of this product. 75. Exhaust port (Fig A) . The WOOD BARREL BLANKS Collection has our exclusive "Ready To Shape" 2.7" Barrel Blanks, and you'll also find 3" & 6" turning blanks, 11.75" DymondWood rods, and many other premium Wood duck and goose call blanks.. We have a big selection of AUTHENTIC DYMOND WOOD barrels, and an impressive assortment of Exotic Burls, Hybrid Barrels, and Premium Dyed & Stabilized Exotic Wood barrels and … Our Price: $8.00 . What makes Pintail Waterfowl’s Public duck call jig unique from other public jigs on the market? A very light (1000 grit) sanding is usually all the needs to be done. Duck Call Inserts Single Reeds, 1-3/4 Reed, Double Reed, and The Open Water E Caller. Duck Call Jig Plans . Louisiana Style Duck Call Jig This web site uses cookies to improve your experience. Duck Call Inserts 3 Pack Kwack Wacker Cash Money Single Reed $ 17.75. After talking to numerous customers who are currently using our jig, most of them say very little sanding is needed just on the down slope or the radius to get this call to sound great. Duck Call Inserts 3 Pack Kwack Wacker Smokin Hen Double Reed Timber $ 17.75. The Brass Bands are 1/2″ wide, 1 1/4″ O. D., 1.182 I.D. 4:01 pm. Sourced from the best, highly figured, US grown wood; Our stabilization processes are superior in durability, quality and visual appeal Mount the insert into a duck call jig. $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! We work closely with a couple veteran call makers who use our jig regularly and provide lots of advice and feedback to us as far as drilling depth and exhaust shape and we are more than willing to offer this advice to our customers. 02-29-2016, 04:04 PM . Louisiana Style Duck Call Jig July 27, 2014 @ Specs and details on Pintail Waterfowl’s Duck Call jigs. Specialty Duck Call - Single Reed Open Water. Ryan Van Leuven Duck Call Jigs. Was wondering if ya’ll could make a custom jig for me? $4.99 shipping. These taper down to 1/4″ of the course of 1.5″ (fig C) These taper down to 1/4″ of the course of 1.5″ (fig C) Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B) Tone Board Jig For Sale . Duck Call Tone Board Jig. Lastly, if the dimensions you use are exactly to the specs provided in the picture, and you are still locking up, a little sanding is needed (Fig E). There are three major styles of duck calls (Arkansas, Louisiana, and Reelfoot), each having their own unique construction methods for the tone, or sound board, and the effect it has on the reed material used. I have a 1/4" lag screw in the aluminum (thus the 1/4" hole drilled in the insert). A friend of mine at work makes duck and turkey calls in his spare time at home. Toneboard Channel Diameter: .625″. In this video I cover the basics of turning a duck call insert on a lathe. The Waterfowl Company 803.757.8064 thewaterfowlco@yahoo.com Duck Call Making Supplies . $4.99 shipping. Our Price: $3.50 . ! Currently only 5/8" (.625") diameter tenons for Arkansas style Duck Call sound boards can be machined. If you have purchased one of our jigs and are having any problems getting a toneboard tuned to sound great, feel free to contact us. We decided to put up some of the specs to help callmakers using our jig, troubleshoot any issues they may be having. Length front to back: 2.25″. Like Grassy Creek Calls on Facebook. $64.22 $ 64. Posts: 183 Threads: 19 Joined: Mar 2014 Location: Belle Chasse, LA The following 1 user Likes JScott's post: f350ca (02-29-2016) #1. Duck Call Jigs Specs . Duck Call Blanks. $6.75 $ 6. The colors include Green, Black, Bourbon, Clear, Red, and Smoke. $6.75 . 5/8” bore, hardened to 60 Rockwell to ensure many toneboards can be made from it! Legendary Proven Meat Call. Double reeds are more natural for new callers to blow. This speeds up call making and requires less tools to make calls. Browse our store to find your duck, goose and crow call needs. We offer pot call or slate call blanks. Leave a Comment . Click for larger image. Ryan Van Leuven $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! $4.99 shipping. Measure the circumference of the barrel at its thickest point on the outside of the barrel. Duck Call Jigs, Specs and details on Pintail Waterfowl’s Duck Call jigs. pintail If you want a different color, style of band, a single reed instead of a double reed, it's easy to make it happen. Our calls use a large exhaust port of 1/2″. We wanted a jig that that would produce a toneboard that needed very little tuning, had a good, “ducky” sound right out of the jig. Duck Call Jigs For Sale . My bandsaw jig is basically a sled with a movable piece of angled aluminum that holds the insert. Notch height: .18″. Another trick, is to run your thumb, under the reed to “flex” it up just a hair to help get enough air under the reed. We offer goose call blanks with 2 different size bores. Cut the end and excess material from the jig. Call Making, Duck Call Jigs, Pintail Waterfowl News, Ryan Dodgen 75. $6.75. Our calls use a large exhaust port of 1/2″. Making a duck call jig. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Green. The insert fits tightly into the barrel. Duck Call Insert Polycarb Magic Hen CLEAR 3-Pack Pro Tuned O-Ring Double Reed . Duck call Inserts Kwack Wacker Classic. July 27, 2014 @ Be the first to write a review » Follow. We can also custom cast solid rod with or without 5/8″ or 3/4″ hole, in numerous diameters. Duck Call Inserts 3 Pack Kwack Wacker Classic $ 17.75. 5.0 out of 5 stars 3. By viewing our content, you are accepting the use of cookies. One of the earliest duck call designs is the Reelfoot style call. 4.5 out of 5 stars 49. 9:58 pm, All that info can be found here: http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/, Christopher Jabs Kwack Wacker E Caller Open Water Single Reed Duck Call Insert Blue. February 22, 2013 @ Duck Call Bands will make a lovely addition to any duck call barrel. Our duck call insert blanks already have a 5/8″ tenon. 4:35 pm. We have blanks for pen turning, grunt calls, and lots of other turning projects. Step 2 Stencil the circumference of the barrel, minus 1/16th inch, onto the center of a 6x6x2-inch block of wood. Duck Call Insert Jig Dimensions Duck Call Jigs Specs Duck Call Tone Board Jig. Using your jig, lock your insert into the jig and cut the cork notch and radius. The reed produces the sound, the wedge holds the reed to the tone board and the tone board provides an airway for the passage of air over the reed and out of the call. One of the items that helps is a metal jig that is used to shape the barrel of a duck call accurately and quickly. Subtract 1/16th inch from the circumference. Width side to side: 2.0″. Ducks USA has just about any of the parts you might need for building duck or goose calls. We didn’t just crank our a jig and call it a public jig. These taper down to 1/4″ of the course of 1.5″ (fig C), Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B), Our reed are cut at a 45 degree angle on the end (Fig D). Reviews & How-To's #1 (Part 1 of 2: Duck Call Insert - How To Turn and Drill) Brett shows you how BBO turns and drills acrylic duck call insert. Thanks for your help,Chris, pintail Making Duck Call Inserts . Duck Call Tone Board Jig. May be as small as .620" but chatter may be increased or accuracy may be reduced do to loose fit in the fixture. $6.75 $ 6. I also cover drilling the insert in preparation for cutting on a jig. Wide, 1 1/4″ O. D., 1.182 I.D the nail on market. To shape the barrel forms the structure of the toneboard can also be rounded over a bit cut the of. Reed $ 17.75 makes duck and turkey calls in his spare time at home essentially we created custom. Cut the cork notch and radius.620 '' but chatter may be having for sanding, polishing installing. Accurately and quickly to having too small of an exhaust port of 1/2″ viewing our content, are! Cork notch and radius the band insert, tone board, Reed, Double duck... 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